Hendaj Elantra
Petrol engines 1,6, 1,8 and 2,0 l
The diesel engine of 2,0 l
Greasing system
Cooling system
Fuel system
Monitoring systems and decrease in toxicity of the fulfilled gases
Ignition system
System of preliminary heating of the diesel engine
Coupling
Mechanical transmission
Automatic transmission
Power shafts, forward and back axes
Suspension bracket
- Steering
   Specifications
   Check of a free wheeling of a steering wheel
   Check of an angle of rotation of forward wheels
   Check of a twisting moment of a pin of the spherical hinge of a tip of steering draught
   Check of effort of turn of a steering wheel
   Check of return of a steering wheel in a starting position
   Check of a tension of a belt of a drive of the pump of the hydraulic booster of a wheel
   Check of level of a liquid
   Liquid replacement in a hydraulic drive of the hydraulic booster of a wheel
   Prorolling of hydraulic system of the amplifier of a steering
   Check of pressure of a liquid in hydraulic system
   Steering column / a steering shaft
   Removal and installation of the lock of a steering column
   Steering transfer
   Hoses of the amplifier of a steering
   Filling with a liquid of the mechanism of the amplifier of a steering
   The pump of the amplifier of a steering
   Search and elimination of malfunctions of a steering
Brake system
Body
Air central air
The electric equipment
Electric schemes










Steering transfer


Removal

 PERFORMANCE ORDER

    Remove воздухозаборный a branch pipe.
    Remove clips of fastening of pressure head and returnable hoses to картеру steering transfer. Merge a liquid from a hydraulic drive of the amplifier of a steering. Disconnect pressure head and returnable hoses from картера steering transfer.
    Turn out a bolt connecting the universal hinge and a shaft of a gear wheel of steering transfer.
    Remove bracket, a dustproof cover and a plate of fastening of a cover. Lift the car. Remove forward wheels.
    Take pinы and turn away a nut of fastening of pins of spherical hinges of tips of steering bent for to rotary fists. A stripper 09568–31000 squeeze out pins of spherical hinges of tips of steering draughts from rotary fists.
    Remove the right arm of fastening of the stabilizer of cross-section stability.
    Disconnect the forward muffler.
    Turn out bolts and remove clips of fastening of steering transfer and pressure head and returnable tubes.
    Move steering transfer and get it on the right side of the car.

At removal of steering transfer be careful not to damage protective covers.

Check and preliminary adjustment before installation

Fix steering transfer to a vice which sponges are closed by a soft material.


At fastening of steering transfer in a vice wrap up steering transfer by a fabric and be careful not to damage it at compression of a vice.

Preliminary loading of a gear wheel

 PERFORMANCE ORDER

    Measure preliminary loading, turning a gear wheel the special tool 09565–11100 on one turn everyone 4–6 with. Also measure starting effort gear рейки. Full preliminary loading of a gear wheel: 0,6–1,3 Nm.

Measure preliminary loading at full capacity gear рейки.

    If preliminary loading does not correspond to demanded values, first of all, adjust the moment of an inhaling of a stopper and repeatedly check up preliminary loading of a gear wheel. If adjustment of the moment of an inhaling of a stopper does not give positive results, check up or replace stopper elements.

Resistance to a deviation of steering draught

 PERFORMANCE ORDER

    Make 10 deviations of steering draught.
    By dynamometer measure effort which is necessary for putting for a deviation of steering draught. Effort of a deviation of steering draught: 8–22 Н.
    If the measured value exceeds rating value, replace knot of steering draught.

If the measured value below rating value and steering draught turns smoothly and without люфта, she can be established on the car. However, if the measured value more low 4,3 Н, replace steering draught.

Check of the goffered protective cover

 PERFORMANCE ORDER

    Visually check up the goffered protective cover on absence of damages and deterioration of its properties. Be convinced that the protective cover is established in correct position.
    If the goffered protective cover has defects, replace it.

Dismantling

 PERFORMANCE ORDER

    Remove a tip of steering draught from steering draught.
    Screw-driver edge remove a protective cover of the spherical hinge of a tip of steering draught.
    Remove a tape collar of fastening of the goffered protective cover.
    Remove a clip of fastening of the goffered protective cover.
    Move the goffered protective cover to steering draught.

At replacement of the goffered protective cover check up absence of a rust on steering transfer.

    Remove directing pipe from картера gear wheels. At slow moving gear рейки merge a liquid from картера steering transfer.

    Chisel remove a lock washer of fastening of steering bent for gear рейке.
    Remove steering draught with gear рейки.

At removal of steering draught be careful not to turn gear рейку.

    Turn out a counternut of fastening of a stopper.
    Key on 14 mm turn out a stopper from the basis of steering transfer.
    Remove a spring, an emphasis and the plug with картера steering transfer.
    Turn out two bolts and remove the valve case.
    Screw-driver edge turn a stopper gear рейки clockwise while the end of a lock ring does not leave a groove in картере steering transfer.
    When the end of a lock ring leaves an aperture of the case of the cylinder gear рейки, a screw-driver edge turn a stopper of steering transfer counter-clockwise and remove a lock ring.
    Remove a sealing ring of round section from the plug gear рейки.
    Remove an oil sealing ring from the plug gear рейки.
    Plastic hammer beat out the case the valve from a casing.
    The special tool 09565–21000 get oil consolidation and the ball bearing from the valve case. Remove the ball bearing from картера steering transfer.

Be careful not to damage the valve cylinder in картере steering transfer.

    Special tools 09573–21200, 09555–21000 remove oil consolidation from картера steering transfer.

Be careful not to damage the cylinder gear рейки in картере steering transfer.

Check gear рейки

 PERFORMANCE ORDER

    Check up gear рейку on absence of damages of teeths or their deterioration. Check up surfaces of contact of oil consolidation on absence of damages. Check up gear рейку on absence of a deflection or twisting. Check up a sealing ring of round section on absence of damages or deterioration.
    Check up oil consolidation on absence of damages or deterioration.

Check of the valve of a gear wheel

 PERFORMANCE ORDER

    Check up the gear wheel valve on absence of damages of teeths or their deterioration. Check up surfaces of contact of oil consolidation on absence of damages. Check up a sealing ring on absence of damages or deterioration.
    Check up oil consolidation on absence of damages or deterioration.

Bearing check

 PERFORMANCE ORDER

    Check up the bearing on absence of jamming or extraneous noise at its rotation. Check up the bearing on absence excessive люфта. Check up on absence of the needle bearing.

Other checks

 PERFORMANCE ORDER

    Check up a cylinder surface картера steering transfer on absence of damages. Check up a protective cover on absence of damages, ageing and cracks.

Assemblage

 PERFORMANCE ORDER

    Grease a surface of sliding of oil consolidation gear рейки. Recommended greasing: PSF–3.
    Establish a return washer and oil consolidation in картер steering transfer to the position shown in drawing.
    Grease a surface of sliding of oil consolidation of the plug gear рейки. Recommended greasing: PSF–3.
    Establish oil consolidation in the plug of steering transfer.
    Grease a sealing ring of round section and establish it in the plug gear рейки. Grease teeths gear рейки. Recommended greasing: SAE J310, NLGI №2.

Do not block greasing a ventilating aperture in gear рейке.

    Establish gear рейку in картер steering transfer. Then establish the plug and a stopper gear рейки.
    Press a stopper gear рейки before occurrence проточки and, turning a stopper, establish a lock ring.

The lock ring should not be visible through an aperture in картере gear рейки.

    The special tool establish oil consolidation and the ball bearing in the valve case.
    Oil and recommended greasing knot of the valve and establish it in картер steering transfer.
    Oil also the special tool establish consolidation in the valve case. Establish knot of the case of the valve with a sealing ring in картер steering transfer.
    Establish a lock washer and steering draught and in two places зачеканьте a washer fillet.
  1. Combine short moustaches of a lock washer with dredging on картере steering transfer.
  2. Always use a new lock washer.
    Establish the plug, an emphasis and a spring in an order shown in drawing. Before installation put hermetic on a carving part of a stopper.
    Establish gear рейку in the central position and establish the plug, an emphasis and a spring. Before installation put hermetic on a carving part of a stopper. The special tool tighten a stopper the moment of an inhaling 15 Nm. Loosen the a cover on 30-60 also tighten a counternut the demanded moment of an inhaling. The inhaling moment: 50–70 Nm.
    Tighten directing pipe the demanded moment of an inhaling and establish on glue a rubber element.
    Put greasing on the goffered protective cover and establish it in a flute of steering draught. The recommended lubricant: silicone greasing. Fix a new collar the goffered protective cover. Check up that the goffered protective cover is not overwound.
    Fill a protective cover with lubricant, establish it on the spherical hinge of a tip of steering draught and fix a lock ring.

The recommended material:

A: POLY LUB GLY 801 KB or equivalent
B: SHOWA SUNLIGHT MB2 or equivalent
Protective cover: THREE BOND

    Establish steering draughts so that the length of the left and right steering draughts was identical. Length of steering draughts: 204,5 mm.
    Check up preliminary loading of a gear wheel.

Installation

 PERFORMANCE ORDER

    On the right side of the car establish steering transfer.
    Establish a dustproof cover and a plate. Fix a dustproof cover and a plate a new collar.
    Connect a shaft of a gear wheel of steering transfer to steering shaft.
    The further installation is spent to sequences, return to removal. Pump over a hydraulic drive of the amplifier of a steering.