Hendaj Elantra
Petrol engines 1,6, 1,8 and 2,0 l
- The diesel engine of 2,0 l
   Specifications
   Compression check
   Adjustment of a tension of a gear belt
   Gear belt
   Cover of a head of cylinders and a stopper
   Camshaft
   Balancing shaft
   Repair of a head of cylinders
   Engine support
   The elements of support which are subject to check
   The block of cylinders
   Removal and engine and transmission installation
   Cranked shaft
   The piston
   Турбокомпрессор
   Cooler of inflated air
   The air filter (ACL)
   System of release of the fulfilled gases
   Search and elimination of malfunctions
Greasing system
Cooling system
Fuel system
Monitoring systems and decrease in toxicity of the fulfilled gases
Ignition system
System of preliminary heating of the diesel engine
Coupling
Mechanical transmission
Automatic transmission
Power shafts, forward and back axes
Suspension bracket
Steering
Brake system
Body
Air central air
The electric equipment
Electric schemes










The diesel engine of 2,0 l

Specifications

Removal and installation of atomizers and the fuel pump of a high pressure

  1. The fuel system is exposed to high pressure influence (1350 bar).
  2. Never spend works on fuel system at work of the engine or within 30 seconds after its stop.
  3. Always observe safety measures.
  4. Provide absolute cleanliness.
  5. Exclude falling of fuel atomizers.

The general data

Data
Value
Quantity of cylinders
4
Diameter of the cylinder, mm
83
Piston stroke, mm
92
Working volume, sm3
1991
Compression degree
17,7:1
Operating procedure of cylinders
1–3–4–2

Specifications

The name
Rating values
Phases timing (except CVVT)
– The inlet valve
    Opening (to ВМТ),
7
    Closing (after НМТ),
43
– The final valve
    Opening (to ВМТ),
52
    Closing (after НМТ),
6
Head of cylinders
Deviation from planeness привалочной surfaces, mm
0,03 on width
0,09 on length
0,12 on a diagonal
Camshaft
Height of cams of a camshaft, mm

– The inlet valve

34,697

– The final valve

34,57
Diameter of necks of a camshaft, mm
28
Oil backlash in the bearing of sliding of a camshaft, mm
0,040–0,074
Axial люфт a camshaft, mm
0,05–0,15
Valves
Length of the valve, mm

– The inlet valve

95,7

– The final valve

95,4
Diameter of a core of the valve, mm

– The inlet valve

5,953

– The final valve

5,925
Corner of a working facet,
44,5
Width of a contact surface of a plate of the valve, mm

– The inlet valve

1,6

– The final valve

1,3
Backlash between a core of the valve and the directing plug, mm

– The inlet valve

0,022–0,067

– The final valve

0,050–0,095
The directing plug of the valve
Length of the directing plug of the valve, mm

– The inlet valve

36,5

– The final valve

36,5
Valve saddle
Width of a contact surface of a saddle of the valve, mm

– The inlet valve

1,21

– The final valve

1,61
Corner of a working facet of a saddle of the valve,
44–44,5
Valve spring
Length of a spring of the valve without loading, mm
39,14
Length under loading of 21,4 kg, mm
32
The block of cylinders
Diameter of the cylinder, mm
830,03
Deviation from planeness привалочной surfaces of a head of cylinders, mm
0,042 on width
0,096 on length
0,012 on a diagonal
The piston
Diameter of the piston, mm
82,919–82,951
Backlash between the piston and the cylinder, mm
0,069–0,091
Width of a flute for piston rings, mm
Kompressionnoe ring №1
1,915–1,945
Kompressionnoe ring №2
2,06–2,08
Maslosemnoe ring
3,02–3,04
The repair sizes of pistons increased by mm
0,25, 0,5, 0,75, 1,00
Piston rings
Lateral backlash of piston rings, mm

– A ring №1

0,065–0,11

– A ring №2

0,03–0,07
Backlash in locks of piston rings, mm

– A ring №1

0,2–0,3

– A ring №2

0,3–0,45

– Lateral directing маслосъемного rings

0,2–0,45
Rod
Diameter of a finger, mm
28,022–28,034
Oil backlash between a neck of a cranked shaft and a rod, mm
0,024–0,042
Cranked shaft
Diameter of a radical neck of a cranked shaft, mm
60,002–60,020
Deviation from the form of a circle of necks of a cranked shaft, mm
No more than 0,015
Конусность necks of a cranked shaft, mm
No more than 0,005
Axial люфт a cranked shaft, mm
0,09–0,32
Flywheel
Flywheel palpation, mm
0,1
Balancing shaft
Diameter of the forward bearing, mm
27,99–28,01
Diameter of the back bearing, mm
41,99–42,01
Oil backlash, mm

– The forward

0,050–0,090

– The back

0,050–0,091
The air filter
Type
The dry
Element
Nonwoven fabric
System of a suspension bracket of mufflers
Rubber suspension brackets
The muffler
Type of resonant expansion

Hermetic

Data
Value
The gauge of temperature of a cooling liquid
LOCTITE 262 № 1324 or equivalent
The gauge of pressure of oil
3М ATD №8660 or Three bond №1141Е

Cooling liquid

Data
Value
Concentration

– Tropical area

40 %

– Other areas

50 %
Cooling liquid
On a basis этиленгликоля

The moments of an inhaling of carving connections, Nm

Data
Value
Fastening bolt подмоторной frames
90–100
Nut of fastening of an arm of a support of the engine
60–80
Bolt of fastening of an arm of a support of the engine
60–80
Bolt and nut of fastening of a basic arm
43–55
Bolt of fastening of an arm of a stopper to a cross-beam
40–55
Bolt and nut of fastening of a forward support of a stopper
50–65
Bolt of fastening of a back arm of a stopper to a cross-beam
50–65
Bolt and nut of fastening of a back stopper of a support
60–80
Bolts of fastening of a basic arm to a transmission
90–110
Forward exhaust pipe to a final collector
30–40
Bolt of fastening of a pulley of a camshaft
125–140
Bolts of fastening of the top casing
8–10
Bolts of fastening of covers of bearings of a camshaft
26,5–29,5
The gauge of an angle of rotation of a cranked shaft
7–11
Pulley гасителя fluctuations to a pulley of a cranked shaft
185–195
Bolts of fastening of a head of cylinders (the cold engine)
50120 90
Bolt of fastening of the mechanism of a tension of a gear belt
50–55
Adjusting bolt of the mechanism of a tension of a gear belt
10–12
Bolt of fastening of a directing roller
46–51
Forward tightening a bolt of fastening of an exhaust pipe
20–30
Bolts of fastening of the oil pallet
10–12
Drain stopper of the oil pallet
35–45
The oil filter
10–12
The gauge of pressure of oil
15–22
Bolt of fastening of an arm of the oil filter
34–38
Bolts of fastening of a forward cover
10–12
Bolts of fastening of the oil pump
20–27
Safety valve stopper
20–27
Bolt of fastening of a spray of oil
9–13
Bolt of fastening of a rotor of the oil pump
8–10
The top casing of a gear belt
8–12
The bottom casing of a gear belt
8–12
Stopper of reduction of pressure
42–52
Bolts of fastening of a flywheel (with МКП)
70–80
Bolts of fastening of a leading disk (with АКП)
70–80
Bolts of fastening of a cover of a rod
2590
Bolts of fastening of the water pump
    14 mm
48–52
    10 mm
10–12
The gauge of temperature of a cooling liquid
40–55
Bolt of fastening of an entrance branch pipe of system of cooling
20–25
Bolts of fastening of the case of the air filter
8–10
Bolts (nuts) of fastening of the resonator
8–10
Bolt (M8) fastenings of an inlet collector
15–20
Bolt of fastening of an arm to a body
10–15
Bolt of fastening of an arm to the main muffler
10–15
Nuts of fastening of a final collector
25–38
Bolts of fastening of a thermoprotective casing to a final collector
15–20
Bolt of an arm of the air filter
10–13
The gauge of level of oil
10–12
Bolt of fastening of a balancing shaft
53–57
Bolts of fastening of a starter
48–52
Bolt of fastening of an arm турбокомпрессора
35–45
Bolt of fastening of a basic plate of a cranked shaft
    15 mm
28–32 120
    12 mm
33,7–37,7